Mechanical Zinc Coating

Mechanical zinc process uses kinetic impact energy of impact media along with special chemicals and zinc alloy powder to create an adherent uniform highly corrosion.

Mechanical zinc coating.

Cip is certified to work with coating for zinc deposited mechanically onto iron and steel basis metals. The hot dip coating has over 30 more zinc per unit volume than the mechanical coating. It is commonly used to overcome hydrogen embrittlement problems. The components to be coated are placed into a tumbling barrel containing.

Inverplex is a mixed coating of zinc and tin that has better conductivity and corrosion resistance than zinc. Mechanical plating also known as peen plating mechanical deposition or impact plating is a plating process that imparts the coating by cold welding fine metal particles to a workpiece. It is essentially a cold welding concept that applies the coating using mechanical energy at room temperature without giving any lasting hydrogen embrittlement. We also work with both type i as coated without supplementary treatment and type ii with chromate conversion treatment b695 specifications for special processing needs.

Mechanical galvanization is the same process but applies to coatings that are thicker than 0 001 in 0 025 mm. The coating density is approximately 0 45 oz ft 2 mil compared to the hot dip galvanized coating density of about 0 6 oz ft 2 mil. Galvanization or galvanizing also spelled galvanisation or galvanising is the process of applying a protective zinc coating to steel or iron to prevent rusting the most common method is hot dip galvanizing in which the parts are submerged in a bath of molten hot zinc. They are more ductile than zinc and are very advantageous when used in contact with aluminium.

Mechanical zinc is an excellent coating method that imparts a superb metal surface finish on ferrous metal components for providing long term corrosion protection. At chem plate industries we offer a wide range of mechanical plating processes including standard zinc plating and galvanizing silver plating zinc aluminum coatings tin coatings and our cp 2000 process which is a quad metal coating with salt spray in excess of 2500 hours. The coating has a density of about 0 45 oz ft 2 mil compared to the hot dip galvanized coating density of about 0 6 oz ft 2 mil. The corrosion protection is directly related to the amount of zinc in the coating.

Mechanical galvanizing and plating specifications thicknesses. Mechanical plating can be used to apply zinc tin or aluminium coatings either singly or in combination. The hot dip coating has over 30 more zinc per unit volume than the mechanical coating. Almac coatings are combinations of aluminium and zinc which give substantially increased corrosion resistance compared with zinc.